The important safety panels on the upper bodyshell are the front and
rear bumpers and all four wings, which act as crunch/impact zones. It
may be necessary to replace rusted out wings, which have to be taken
off when extensive inner-wing restoration is carried out.
Doors
rust out when the drain holes at the bottom become blocked. Internal
corrosion develops and rust eats through the lower face. This is a low
structural priority, as long as the door opens and shuts safely. The
appearance can always be improved by the use of filler and a spray can
It is a mistake to pay a coachworks to re-spray a panel that is already
a bit rusty because however lovely it may look when it's finished the
reality is that within months the rust will be bubbling through
The time to use professional help is when the panel has ended its useful
life and has to be replaced. However, as long as you understand this
principle, we are prepared to quote for a cosmetic respray. This will
make the car generally brighter and even in colour.
The cost of wings, doors and a full trim for a Minor bodyshell amounts
to over £1700. Labour to fit, prepare and paint the car is 80 - 100
hours. Clearly, a good example may need only a few parts replaced and
cost under £1500, a full rebuild a bit over £3000. These figures appear
high but remember the owner of a new or second hand car can lose over
£1000 or more per year in financial depreciation and that's not counting
free UK Road Tax!